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Josh Byers
Jun 19, 2023
In General Discussion
Create your own DIY log clamp using affordable materials from Ace Hardware. You'll need a 1/2'' all thread coupler, washers, and nuts. This cost-effective solution can be assembled for under $20
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Josh Byers
Jun 13, 2023
In General Discussion
Milling generates a significant amount of sawdust, and I've found that selling it is the best solution. Initially, I tried selling it for $5 per truck load, but I still had an excess. So, I went online and purchased sandbags for just 20 cents each. I stamped my logo on them and sold them for $1.25 per bag. Additionally, I offered a 25 cent return for empty bags. This strategy proved successful, and I was consistently sold out. However, the sawdust had to be fairly dry and only water was allowed for blade lubrication
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Josh Byers
Jun 13, 2023
In General Discussion
Sealing logs before they are sent to the sawmill is generally not necessary or recommended. Logs are typically processed into lumber relatively quickly after being harvested, and sealing them beforehand can interfere with the sawing process and potentially contaminate the sawmill equipment.
However, if there will be a significant delay between log harvesting and milling, such as when logs need to be stored for an extended period, you may consider sealing the log ends to minimize moisture loss and reduce the risk of end checking. In such cases, follow these guidelines:
Timing: Seal the log ends as soon as possible after cutting to minimize moisture loss and end checking.
Clean and prepare the logs: Remove any loose bark, dirt, or debris from the log ends. Clean surfaces allow for better adhesion of the sealant.
Choose a sealant: Select a sealant that is suitable for log ends and offers protection against moisture loss. Wax emulsion, latex paint, or specialized log end sealers can be used.
Apply the sealant: Use a brush, roller, or sprayer to apply a generous coat of the chosen sealant to the log ends. Ensure complete coverage, including the exposed end grain.
Allow drying: Allow the sealant to dry thoroughly according to the manufacturer's instructions. Drying times may vary based on the sealant used.
Remember that sealing log ends is not a foolproof solution and may not completely eliminate end checking. Proper storage and handling of the logs, along with appropriate sawing and drying techniques, are essential to minimize end checking and ensure the quality of the resulting lumber.
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Josh Byers
Jun 13, 2023
In General Discussion
Sealing log ends before milling is not typically necessary or recommended. Sawmilling involves cutting the logs into lumber, and the freshly cut surfaces will be exposed during the process. Sealing the log ends before milling may interfere with the sawing process and can potentially contaminate the blade or affect the quality of the lumber.
Instead, it is more common to seal the ends of the lumber after it has been sawn to prevent excessive moisture loss and minimize end grain checking. Applying a sealant to the freshly cut ends of the lumber helps to slow down moisture evaporation and reduces the risk of splitting or checking.
If you are concerned about end grain checking during the drying process, it is best to focus on proper stacking and drying techniques, such as using stickers or spacers between the boards to allow for air circulation, maintaining proper airflow, and monitoring moisture levels. Additionally, monitoring the drying process and making necessary adjustments to temperature and humidity can help minimize end checking.
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Josh Byers
Jun 13, 2023
In General Discussion
There can be several reasons why a bandsaw may cut wavy instead of producing straight cuts. Here are some common factors that can contribute to wavy cuts on a bandsaw:
Blade Tension: Insufficient blade tension can cause the blade to deflect or wander during cutting, resulting in wavy cuts. Ensure that the blade is properly tensioned according to the manufacturer's guidelines.
Blade Condition: A dull or damaged blade can cause the saw to cut inaccurately. Check the condition of the blade regularly and replace it if necessary.
Blade Tracking: Improper blade tracking, where the blade does not run true on the wheels, can lead to wavy cuts. Adjust the blade tracking by following the bandsaw's instructions to ensure the blade is properly aligned.
Guides and Bearings: Misaligned or worn-out blade guides and bearings can affect the blade's stability during cutting, leading to wavy cuts. Inspect and adjust the guides and bearings as needed to ensure they are in proper alignment.
Feed Rate: Feeding the material too quickly into the blade can cause the blade to deflect and result in wavy cuts. Maintain a steady and controlled feed rate that allows the blade to cut smoothly without excessive pressure.
Blade Selection: Choosing the wrong type of blade for the material being cut can also contribute to wavy cuts. Ensure that you are using the appropriate blade for the specific material and cutting application.
Machine Calibration: If the bandsaw's components, such as the table or blade guides, are not properly calibrated or aligned, it can affect the cutting accuracy. Make sure the machine is properly set up and adjusted according to the manufacturer's instructions.
If you're experiencing persistent issues with wavy cuts on your bandsaw, it may be helpful to consult the bandsaw's user manual or seek guidance from a professional to ensure that all aspects of the machine are properly set up and maintained
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Josh Byers
Jun 13, 2023
In Harbor Freight Sawmills
Here's my setup for dust collection on my sawmill using a 2 HP dust collector from Harbor Freight, which I purchased for $279. Initially, I utilized inexpensive dryer vent pipe and duct tape to connect it to the sawmill. However, I later upgraded to a 3-Inch Spiral PVC Dust Collector Hose. This improvement allowed the sawdust to be efficiently carried 75 feet away. Additionally, I could detach the hose from the mill and utilize it for cleaning up the mill at the end of each day.
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Josh Byers
Jun 01, 2023
In General Discussion
Share your thoughts. Feel free to add GIFs, videos, hashtags and more to your posts and comments. Get started by commenting below.
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Josh Byers
Jun 01, 2023
In General Discussion
We'd love to get to know you better. Take a moment to say hi to the community in the comments.
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Josh Byers
Jun 01, 2023
In General Discussion
We want everyone to get the most out of this community, so we ask that you please read and follow these guidelines: Respect each other Keep posts relevant to the forum topic No spamming
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Josh Byers
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